Sanitary AODDs for Cosmetics Manufacturer

Tapflo Gulf were approached by a large Cosmetics Manufacturer looking for a reliable solution for their production process. Owing to Tapflo’s expertise, the client required 8 large Air-Operated Double Diaphragm Pumps (AODDs) built according to specific hygienic and quality standards to optimise their manufacturing processes.

This client had previously been using standard Industrial Stainless Steel 316 AODDs with two-piece PTFE diaphragms and large centre nut with ANSI flanged connections. However, they faced several challenges:

1. Product Quality: The existing pumps did not meet the strict hygienic requirements necessary for cosmetics production, potentially compromising product quality
2. Cleaning Efficiency: The rough metallic internal surfaces and diaphragms sealed by a large centre nut created dead spots for bacteria build-up, making cleaning difficult and time-consuming
3. Maintenance Downtime: The maintenance process for their existing pumps was lengthy and clumsy, leading to increased downtime and loss of production

We proposed our Sanitary T425 STT AODDs, specifically designed for sanitary processes in the Cosmetics industry. The key features of Tapflo’s solution included:

• Hygienic Stainless Steel AISI 316L Construction: The pumps were constructed from high-quality Stainless Steel AISI 316L, ensuring product integrity and longevity
• Tri-Clamp Connections: Tapflo used Tri-Clamp connections with polished surfaces to Ra 1.2 Surface Finish, eliminating rough internal surfaces and making cleaning more efficient
• Clean Surface PTFE Multi-Layer Diaphragms: The pumps featured PTFE Multi-Layer Diaphragms, which not only improved product hygiene but also eliminated bacteria growth problems
• Oil-Free Air Valves: Tapflo incorporated oil-free air valves, preventing oil contamination in the production process
• Stand for Easy Draining: The pumps were supplied on a stand for easy draining, ensuring thorough cleaning and sterilisation
• Quick Dismantling: Tapflo’s clamp system allowed for quick and tool-free dismantling, simplifying maintenance
• Variety of Connection Types: The pumps offered a variety of connection types, meeting the client’s specific requirements
• Superior Finish: Both the liquid side and outside of the pumps were electropolished, achieving a superior finish and maintaining high hygiene standards
• Easy Draining: The design enabled total visual inspection of the wetted parts, leaving no hidden areas where bacteria could grow. Cleaning and sterilisation (CIP and SIP) were also easily facilitated

Upon implementing Tapflo’s Sanitary AODD solution, our client experienced significant improvements, including:

• Enhanced Product Quality: The superior hygienic design of Tapflo’s pumps ensured that the cosmetics produced were of the highest quality
• Reduced Cleaning Cycles: Cleaning cycles were reduced, resulting in lower associated costs and increased production efficiency
• Minimised Downtime: Maintenance downtime was drastically reduced due to the ease of dismantling and repair offered by Tapflo’s pumps
• Increased Production Capacity: With reduced downtime and enhanced efficiency, the manufacturer was able to increase their production capacity, meeting market demand more effectively
• Long-Term Partnership: The client was impressed with Tapflo’s professional expertise and advice. As a result, they not only purchased the initial pumps but also became a key customer, returning for additional units

Tapflo Gulf’s Sanitary AODDs not only met but exceeded the expectations of the cosmetics manufacturer. By addressing the client’s challenges related to product quality, cleaning efficiency and maintenance downtime, Tapflo’s solution contributed to increased productivity and reduced costs, establishing a successful long-term partnership.

For manufacturers seeking reliable and hygienic solutions in the cosmetics industry, Tapflo’s Sanitary AODDs are a testament to quality and expertise, offering improved production processes and product integrity.